Clean Guardian: Core Value and Application Analysis of Online Particle Counter

In modern industry that heavily relies on precision environments, a single speck of dust can shake the foundation of product quality. The sterile safety of drugs, nanoscale precision of chips, and purity assurance of food - these stringent requirements for cleanliness cannot be separated from an "invisible guardian": online particle counters.

Core principle: Accurate capture of light scattering

When particles in a clean environment pass through a precision laser beam at high speed, light scattering occurs. The core sensor of the online particle counter captures these scattered light signals, and their intensity is directly related to the particle size. By using complex algorithms to analyze signal strength and frequency in real-time, the device can accurately count the number of particles in six particle size channels (such as 0.3 μ m, 0.5 μ m, etc.), and automatically determine the environmental cleanliness level based on authoritative standards such as ISO 14644 and GMP.

Technological Advantage: Revolution of Intelligent Monitoring

Real time continuous monitoring: Breaking through the limitations of traditional handheld devices, achieving 24/7 uninterrupted sampling (sampling period of 10 seconds to 99 hours), capturing dynamic pollution events.

Multi dimensional environmental perception: Integrated temperature, humidity, and air pressure sensors (with an accuracy of ± 0.3 ℃ and ± 2% RH) to comprehensively evaluate environmental stability.

Intelligent warning and judgment: preset alarm threshold triggers sound and light alarm, and automatically determines purification level based on 95% confidence level (UCL) to improve response speed.

Efficient Data Interconnection: Supports WiFi/Ethernet direct connection to the cloud, USB drive export, combined with regulatory platforms for long-term trend analysis, empowering decision-making.

Reliability and durability: Imported laser light source (lifespan>30000 hours), optimized optical path design to suppress stray light, ensuring low error operation (such as 0.5 μ m particle size error ≤± 30%).

Cracking industry pain points and providing key solutions

Pain point 1: Monitoring lag

Traditional offline sampling cannot reflect instantaneous pollution, leading to uncontrolled risks.

Solution: Online continuous monitoring, instant response to anomalies, and timely intervention.

Pain point 2: Data silos and inefficient management

Manual recording is cumbersome and lacks systematic analysis.

Solution: Automatically upload data to the cloud platform (supporting wireless/wired) to achieve remote monitoring, historical tracing, and compliance report generation.

Pain point 3: Poor adaptability to complex environments

Traditional devices are difficult to operate stably in dynamic or harsh environments.

Solution: Wide temperature and humidity working range (0-40 ℃, 10-75% RH), sturdy design, suitable for diverse scenarios.

Widely applicable fields

Pharmaceutical and Bioengineering: Real time monitoring of sterile workshops, filling lines, and laboratory environments to ensure GMP compliance.

Electronic semiconductors: chip manufacturing, dust-free workshop monitoring, and protection of precision components.

Food and Medical Devices: Clean Packaging Environment Control to Ensure Product Safety.

Aerospace and Optics: Precision Component Production and Testing Environment Assurance.

Efficient filter validation: on-site testing of filter efficiency and integrity.

Application case: Clean barrier in pharmaceutical factories

A large pharmaceutical company has deployed a multi-point online particle counter network in its filling workshop. The system displays the real-time particle count of 0.5 μ m and 5.0 μ m at each point, and automatically determines the level through UCL. When the particle count suddenly increases due to equipment disturbance at a certain point, the sound and light alarm is immediately activated, and the staff quickly investigate and prevent potential pollution. All data is automatically uploaded to the enterprise cleanliness management platform, providing complete electronic records for annual audits, significantly improving quality control efficiency and compliance.

Choose reliable partners to build a clean defense line

Shandong Hengmei Electronic Technology Co., Ltd. is deeply engaged in the field of environmental monitoring, and its high-performance online particle counter integrates cutting-edge technology:

• Android intelligent interaction: 7-inch touch screen, smooth and intuitive operation.

• Multi channel precise monitoring: Six particle size synchronous detection, strictly following GB/T6167-2007 and JJF1190-2008 standards.

• Cloud based intelligent management: seamlessly integrated with regulatory platforms, supporting long-term cleanliness analysis and warning.

• Industrial grade reliability: wide environmental adaptability, long lifespan and low error of core sensors.

On the pursuit of ultimate cleanliness, Hengmei Electronics provides 24/7 reliable particle monitoring guarantee for your critical environment with precise data and intelligent solutions, driving quality and efficiency upgrades.

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